Bridger Products, LLC
920 New Mexico Drive
Belgrade, MT, 59714
bridgerp
Brekke Bridge and Bridger Products Reviews and Articles below:
Mandolin Magazine: The Bridge - Can We Do Better Part II
Vintage Guitar Review of the Brekke Bridge
Emando Review of the Maverick Electric Mandolin
Mortise & Tenon neck joint article: by Vern Brekke, Mandolin Café
This topic seems to come up periodically and we hope that it will be helpful to add some additional information, about our instruments, to the discussion. In general, there have been three types of neck joints used for instrument construction: the dovetail, the mortise and tenon and the bolt-on. The reinforced mortise and tenon neck joint that we use has not really been discussed but is often, incorrectly, associated with bolt-on necks or other types of mortise and tenon joints.
The dovetail and the mortise and tenon are fitted and glued joints when used on mandolins. They maximize surface contact between the neck and the body of the instrument and they are very stable joints, when done well. After the glue dries, they are not adjustable or easily replaced. True bolt-on necks are very different. They are not designed to be glued. A bolt-on neck may be removed or replaced by simply taking out the bolts and lifting the neck off.
When we started Sound To Earth, Ltd. we were not locked into any specific tradition. We could choose or invent whatever design elements we felt were best for our instruments. Most of us have worked with other neck joints in the past (I was responsible for adjusting the equipment that cut guitar dovetails at a previous job) and we prefer the structural strength and simplicity of the reinforced mortise and tenon joint that we designed and use. Our neck joint gives our instruments a tight, strong, and stable fit at the heel and body with very consistent neck angles on all three relevant planes.
The tenon is a simple rectangle the height of our ribs and extension block (1 3/4 inches tall), nearly an inch long and a 1/2 inch thick. The matching mortise is also a simple rectangle. It has very large wood-to-wood contact areas and we get a strong glued joint, on six matching surfaces (four sides of the tendon and two wings that transition the neck to the body), that has its greatest structural strength perpendicular to the force of the strings. The large height and length of the tenon also gives the joint good resistance to lateral and twisting forces. The screws, that we use, go through the headblock and into barrel nut inserts in the tenon. The style of insert and the way that they are placed is unique to our “WEBER” instruments. They clamp the neck against the body until the glue dries and give mechanical support to the joint after the glue has set. Since two of the three relevant neck angles are determined by two vertical cuts, perpendicular to the body and parallel to the center-line of the instrument, we really only have to focus our adjustments on the primary neck angle. We use two screws so that we can do fairly minute adjustments to that neck angle before the glue dries. All of the design parameters of our mandolin body are dependent on these neck angles. The top graduations; brace dimensions; and bridge height are optimized to our specific angle. If that angle varies from our intended specifications the tonal qualities of our instruments will be changed and we don’t like that. The mortise and tendon joint is ideal for keeping these angles consistent, from instrument to instrument, and that consistency is a primary reason that we use this style of joint. We also like the very tight fit that we get from the heel of the neck to the body of the instrument.
We do not believe that the mass or the weight of the screws will have any affect on the tone or balance of our instruments. The screws and inserts weigh less than 1/2 ounce. Our necks (peghead, veneer, tuners and fretboard) can vary in weight as much as 3/4 of an ounce - with a typical weight being 16 ounces. Wood is wood and the weight and density of it changes from piece to piece. With the average weight of our mandolins being 32 ounces, the screws represent an imperceptible fraction of the weight of the instrument. They are also located very near the actual center of balance of the instrument so their effect on the instruments balance is even further reduced. The shape of the neck and peghead; the type of tuners, and the style of tailpiece will have a noticeable effect on the balance and weight of the instrument. Our screws will not.
We feel that our reinforced mortise and tenon joint has many inherent advantages for our instruments and our customers and that it should not be misunderstood or confused with other neck joints.
The Loar-Style Bridge vs. the Brekke Bridge : by Vern Brekke
We have felt from the beginning that our new bridge would be an improvement over the bridges that we were making and using when we built Gibson and Flatiron mandolins at Gibson's Flatiron division. During that time, we noticed some drawbacks to the Loar-style design and tried to improve upon them with our new adjustable bridge. Most of the observations listed below were brought to our attention by mandolin players who asked if we could do something to fix them. Although some of the drawbacks of the Loar-style bridge produce very small effects on sound and tone, our intention at Sound To Earth is to build the best possible instruments. With that general philosophy, we have tried to remove all of the areas on the bridge and saddle where tone or volume could be corrupted. The following are some of the areas that we addressed with our new design. 1) The Loar-style bridge cannot be adjusted under full string tension. Our bridge can be adjusted under full string tension because the adjusting screws are pushing wedges horizontally into two inclined planes rather than directly up against the full tension of the strings. The mechanical advantage of the screws is greatly enhanced with this arrangement because the majority of the force from the strings is transmitted directly down into the base, only a fraction of that force is exerted sideways into the adjusting screws. 2) On a Loar-style bridge, the sound vibrations of the strings are transmitted from the saddle to the base through brass screws. We believe that the resonant frequencies of the wooden saddle and the brass posts are different and that the difference will induce parasitic harmonics that dampen or change the sound of the instrument. There is also a slight induced vibration from the wooden saddle to the brass posts because the screw holes in the saddle have to be large enough to allow the saddle to slide up & down. Any vibration between the saddle and the posts will modulate with the string frequencies and either abnormally enhance or partially reduce particular frequencies. 3) All of the string vibrations on the Loar-style bridge must be transmitted through two relatively small pathways. The support screws aren't very big and their vibration, in effect, has to vibrate the whole top of the instrument. We felt that we would like to have larger contact areas from the saddle to the top of the instrument. Our bridge transmits the sound directly from the strings, to the saddle, to the wedges, to the base, to the top of the instrument. There is flat wood-to-wood-to-wood contact all the way down to the top. Since all of the components in the line of transmission are the same material, there is not a problem with different resonance or parasitic frequencies. Vibration is also reduced or eliminated by the fit of the saddle into the base and because the materials are the same. Since the saddle is enclosed in the base, we believe that the entire base becomes a conduit for transmitting the string frequencies to the top. 4) The Loar-style saddle has a tendency to bow or break in the middle because it is only supported on the ends. This tendency has required that the saddle be a relatively large chunk of ebony. We always felt that the size of the saddle and the placement of the support screws on the ends dampened the harmonics of the middle strings. On our new design, the saddle is relatively thin and small with the widest part of the saddle directly under the center of the strings. The wedges that support the saddle are also located directly under the strings. Since the saddle is only 1/8" thick, flaws in the wood are easily seen before it is used. After three years of production and over 1000 instruments sold, we have never had a complaint about a broken or bowed saddle. 5) We noticed and had customers inform us that the saddle often leaned toward the nut line of the instrument. This tendency to lean affects the scale length and intonation as string tension is increased. In essence, as you tighten the strings to tune them, the saddle can be pulled closer to the nut; especially if the saddle is at the high end of its adjustment range from the base and the screw post holes are too large. There are several elements in the basic design of the Loar-style bridge that contributes to the lean of the bridge and of course, improper installation of the base can also increase the lean of the bridge. The saddle will always be at a slight angle to the base because the knurled nuts that support the saddle are at the angle of the supporting screw threads. The lean of the saddle will be increased if the saddle is at the higher end of its range, where the support screws can flex (more common on mandolas and octaves), or if the holes in the saddle around the screw are loose. The saddle support screws have the potential to induce several problems. If they are not parallel to each other and vertical to the base and top, in all directions, they may accent the lean and change the intonation as the bridge is raised or lowered. If one screw leans forward, toward the nut, and the other leans back, away from the nut, the combined error will rotate the saddle slightly as it moves up the screws and this will affect the compensation of the saddle. If they are leaning away from each other, in any direction, the surface contact area between the saddle and the knurled nut will be reduced and the sound of the instrument will be affected. Our bridge base supports the saddle completely on all sides. The saddle is always held in a stable, vertical position in relation to the bottom of the base. The saddle cannot twist or rotate as the height is adjusted and the compensation of the saddle will not change. When an instrument is strung for the first time, the top and bottom strings should be tightened first and then the bridge base should be pushed down to insure that it has full contact with the top. Then the other strings should be installed. Although, the entire bridge assembly may still lean toward the nut slightly as string tension is increased the lean can be reduced by insuring that the bridge is fitted to the top correctly and by following the procedure above when installing the bridge. |
Bridger Products, LLC
920 New Mexico Drive
Belgrade, MT, 59714
bridgerp